ShapeCUT Profile Cutting for over 30 years

This Is How We Roll

2024JulyMetal Rolling
Published by: Tracey Henderson, July 15, 2024

Our expertise in Metal Rolling is second to none. This is how we do it.

At ShapeCUT, we pride ourselves on being the go-to experts in metal rolling services. Our facilities and skilled team in Brisbane ensure that we deliver top-notch standard and custom rolling services to the Australian market. Whether you need precise metal shaping or custom projects, ShapeCUT is here to roll out the best solutions for you.

 

METAL ROLLING – STEP-BY-STEP

STEP 1: MATERIAL SELECTION
  • The first step is choosing the right material for the rolling process. This depends on the desired end product and its application.
STEP 2: PRE_ROLLING PREPARATION
  • The selected metal is inspected and prepared, ensuring it meets the specifications for thickness, width, and quality.
STEP 3: SETTING UP THE ROLLERS
  • The metal is fed into the rolling machine, where pairs of rolls are set up to achieve the desired shape and thickness.
STEP 4: ROLLING
  • The metal passes through the rolls, where pressure is applied to shape and reduce its thickness. This process may involve multiple passes to achieve the perfect dimensions.
STEP 5: FINISHING TOUCHES
  • After rolling, the metal may undergo additional treatments such as cutting, bending, or machining to meet precise specifications.
STEP 6: QUALITY CONTROL
  • Each piece is thoroughly inspected to ensure it meets the high standards of quality and precision ShapeCUT is known for.

MATERIALS FOR METAL ROLLING

Rolled metal plays a crucial role in the industrial sector, offering a versatile and durable solution for a range of applications. In construction, rolled steel is used in beams, columns, and frames, providing the structural integrity necessary for building skyscrapers, bridges, and industrial facilities. In the automotive industry, rolled metal is essential for manufacturing vehicle frames, body panels, and engine components, contributing to both strength and lightweight efficiency.

Additionally, in the aerospace industry, rolled aluminium is a key material for aircraft frames and fuselage parts, where its high strength-to-weight ratio is critical. Beyond these, rolled metal is also used in the production of machinery, pipelines, and storage tanks, showcasing its indispensability across various industrial domains. Metal rolling is a versatile process that works well with various materials. The best-suited metals for rolling include:

ROLLED STEEL

  • Known for its strength and durability, steel is commonly used in construction and manufacturing.

ROLLED STAINLESS STEEL

  • With excellent corrosion resistance, stainless steel is ideal for applications requiring hygiene and longevity.

ROLLED ALUMINIUM

  • Lightweight and malleable, aluminium is perfect for industries like aerospace and automotive.

INDUSTRIES UTILISING METAL ROLLING

At ShapeCUT, our expertise in metal rolling ensures that we can tackle any project, big or small, with precision and quality. Whether you’re in construction, automotive, aerospace, or any other industry, we’re here to help you achieve your goals with our top-tier metal rolling services. That’s how we roll at ShapeCUT!

ShapeCUT’s metal rolling services are essential across numerous industries and projects. Here are a few examples:

CONSTRUCTION

In the construction industry, metal rolling is fundamental for producing beams, columns, and structural frameworks that ensure the stability and strength of buildings and infrastructure. This process allows for the creation of customized metal shapes and sizes, enabling the construction of everything from towering skyscrapers to expansive bridges with precision and efficiency.

AUTOMOTIVE

In the automotive industry, metal rolling is vital for producing high-strength, lightweight components such as vehicle frames and body panels. This process ensures the durability and efficiency of automobiles, contributing to improved performance and fuel economy.

AEROSPACE

Metal rolling in the aerospace industry is pivotal for creating lightweight yet strong components, essential for the structural integrity and performance of aircraft. Rolled aluminium and titanium alloys are commonly used to produce fuselage panels, wing structures, and other critical parts, ensuring both durability and efficiency in flight operations.

ENERGY

Metal rolling is vital in the energy industry, particularly in the production of pipelines for oil and gas transportation, ensuring durability and resistance to high pressure. Additionally, rolled steel and aluminium are used in the construction of wind turbine towers and solar panel frames, contributing to the efficiency and sustainability of renewable energy sources.

ARTS & ARCHITECTURE

In the art and architecture industry, metal rolling is used to create intricate and elegant curves, adding aesthetic appeal to sculptures, façades, and structural elements. This technique allows for the fabrication of custom metal designs, enabling artists and architects to achieve unique and innovative forms that enhance visual and functional aspects of their projects.

Contact ShapeCUT Today to Embrace the Future of Profile Cutting.

At ShapeCUT, we’re not just keeping up with these trends; we’re leading the charge. To take advantage of these exciting developments and make your projects a success in 2024, reach out to our expert team today. Let us be your trusted partner in navigating the ever-evolving world of steel and aluminium profile cutting. Contact us now, and let’s shape the future together!

Freecall: 1800 SHAPECUT (1800 742 732)
Telephone: (07) 3271 5600
Email: sales@shapecut.com.au

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